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Automotive

Here’s Why Some EV Batteries Are Failing Faster Than Promised: 5 Things To Watch Out For

May 5, 2025
By Drew Blankenship
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EV battery failure
Image Source: 123rf.com

For years, people have thought that electric vehicles (EVs) are the future of the automotive industry. However, they still have a long way to go to completely replace gas-powered engines. EVs look cool, but there are plenty of areas where the current vehicles on the market are falling short. Namely, premature battery failure. So, if you are considering an EV (or you already own one), here are five things to keep an eye on.

1. Fast Charging Can Wear Out the Battery Faster

Many people like the idea of fast chargers. After all, stopping to fill your car up with gas takes a few minutes. Making the change to an EV can be a bit startling when you realize that even the fastest chargers take 30 minutes. That convenience comes at a cost, too. If you are utilizing fast chargers on a regular basis, it can speed up the degradation of your battery. The high voltage and heat from fast charging strain the battery’s internal chemistry, reducing its overall lifespan. This is something to keep in mind if you own, or are considering buying, an EV.

2. Extreme Temperatures Hurt Long-Term Performance

EVs and harsh climates are not a great match. Both scorching summers and frigid winters can impact battery performance and health. In cold weather, the battery struggles to deliver power efficiently, while in heat, it risks overheating and losing capacity. Without proper thermal management systems, repeated exposure to temperature extremes can lead to premature EV battery failure. Parking in a garage, using climate pre-conditioning, and monitoring your car’s temperature settings can go a long way in protecting your investment.

3. Poor Battery Management Software Can Be a Silent Killer

Battery management systems (BMS) are responsible for monitoring charge levels, cell health, and thermal control. If that software is poorly designed or buggy, it can lead to uneven charging, overheating, or overuse of specific battery cells. Some EV models have faced recalls or complaints due to faulty BMS issues causing rapid battery degradation. This is one of the more frustrating causes of EV battery failure because it’s invisible—owners may not notice anything wrong until it’s too late. Always check for software updates and monitor battery health through diagnostic tools if possible.

4. Driving Habits Make a Bigger Difference Than You Think

Aggressive driving habits—like rapid acceleration, hard braking, and running the battery down to near zero—can all reduce battery life. EV batteries thrive in moderate, consistent use, not rollercoaster-style driving. Draining the battery too low, too often, or constantly charging it to 100% can create long-term wear that leads to early EV battery failure. Manufacturers often recommend keeping the charge level between 20% and 80% for daily use. Respecting that sweet spot helps preserve battery health and range over time.

5. Some EVs Just Use Lower-Quality Battery Packs

Not all EV batteries are created equal. While major automakers like Tesla, Hyundai, and Ford invest heavily in high-quality battery tech, some lesser-known brands or older models may use cheaper, less durable cells. Cost-cutting measures in battery materials or construction can lead to faster degradation and a higher risk of EV battery failure. Before buying any EV, look into real-world data from long-term owners and check whether the battery is covered under a comprehensive warranty. A good battery should hold up for years, not fail after just a few summers on the road.

EV Ownership Requires Smart Habits and Realistic Expectations

There are a ton of benefits to buying an EV, but the issues with these cars aren’t fully known yet. The technology is still fairly new, and the manufacturers don’t have everything ironed out. That said, there is plenty that you can do to help your EV last beyond the initial warranty period. As always, taking care of your car will help ensure it takes care of you!

Are you worried about your EV battery’s lifespan, or have you already had issues? Share your experience in the comments so others know what to watch for!

Read More

Why Some People Are Ditching EVs and Going Back to Gas

10 Blunders Tesla Wishes You’d Forget About Their EVs

drew
Drew Blankenship

Drew Blankenship is a former Porsche technician who writes and develops content full-time. He lives in North Carolina, where he enjoys spending time with his wife and two children. While Drew no longer gets his hands dirty modifying Porsches, he still loves motorsport and avidly watches Formula 1.

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